Induction Hardening

Case hardening process used to increase wear resistance, surface hardness and fatigue life through creation of a hardened surface layer while maintaining an unaffected core microstructure.Induction hardening is used to increase the mechanical properties of ferrous components in a specific area. Typical applications are powertrain, suspension, engine components and stampings. Induction hardening is excellent at repairing warranty claims / field failures. The primary benefits are improvements in strength, fatigue and wear resistance in a localised area without having to redesign the component.

45 KW Induction Hardening:

  • 45 KW, 50 - 200 kHz SSRF
  • Case Depth: 0.5 to 2 mm
  • Diameter Range: 6 mm to 20 mm in general
  • 600 mm Vertical scanner with Twin spindle
  • FANUC AC servo drive and motor for scanning
  • FANUC CNC System
  • FANUC Job Rotation
  • Scan Speed - 250 mm/Sec. (idle)
  • Weight of Job/Spindle: 11.3 Kgs.

250 KW Induction Hardening:

  • 250 KW IGBT type Voltage Fed Inverter
  • Dual Medium Frequency(3/10 kHz)
  • Case Depth: 2 to 8 mm
  • Diameter Range: 25 mm to 56 mm
  • 1200 mm Vertical scanner with Twin spindle
  • FANUC AC servo drive and motor for scanning
  • FANUC CNC System
  • FANUC Job Rotation
  • Scan Speed - 250 mm/Sec.(Idle)
  • Weight of Job/Spindle: 55 Kgs.